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nūhou

Bio-absorbable a degradable fiberglass, compostable composite parts —— Nūhou ʻOihana

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He aha inā inā hiki ke hoʻopili ʻia nā composites aniani fiber reinforced polymer (GFRP) i ka pau ʻana o ko lākou ola pono, me ka hoʻohui ʻana i nā ʻumi makahiki o nā pōmaikaʻi i hōʻoia ʻia o ka hōʻemi ʻana i ke kaumaha, ka ikaika a me ka ʻoʻoleʻa, ke kūpaʻa ʻana a me ke kūpaʻa? ʻO ia, ma kahi pōkole, ʻo ia ka hoʻopiʻi o ka ʻenehana ABM Composite.

ʻO ke aniani bioactive, nā fiber ikaika kiʻekiʻe

I hoʻokumu ʻia ma 2014, Arctic Biomaterials Oy (Tampere, Finland) ua hoʻomohala i kahi fiber aniani biodegradable i hana ʻia mai ka mea i kapa ʻia ke aniani bioactive, i wehewehe ʻia ʻo Ari Rosling, ka luna R&D ma ABM Composite, "he hoʻolālā kūikawā i hoʻomohala ʻia i nā makahiki 1960 e hiki ai i ke aniani ke hana. e hoʻohaʻahaʻa ma lalo o nā kūlana physiological. Ke hoʻokomo ʻia i loko o ke kino, wāwahi ka aniani i loko o kāna mau paʻakai mineral, e hoʻokuʻu ana i ka sodium, magnesium, phosphates, etc., no laila e hana ai i kahi kūlana e hoʻoulu ai i ka ulu ʻana o ka iwi.

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“He mau waiwai like kona mekīʻaha aniani ʻaʻole alkali (E-aniani).” Ua ʻōlelo ʻo Rosling, "Akā, paʻakikī kēia aniani bioactive e hana a huki i loko o nā fiber, a hiki i kēia manawa ua hoʻohana ʻia ʻo ia ma ke ʻano he pauda a putty wale nō. E like me kā mākou i ʻike ai, ʻo ABM Composite ka hui mua i hana i nā fibers aniani ikaika mai ia mea ma kahi pālākiō ʻoihana, a ke hoʻohana nei mākou i kēia mau aniani ArcBiox X4/5 e hoʻoikaika i nā ʻano plastics like ʻole, me nā polymers biodegradable ".

Nā mea kanu lāʻau

ʻO ka ʻāina ʻo Tampere, ʻelua mau hola ma ka ʻākau o Helsinki, Finland, he kikowaena no nā polymers biodegradable bio-based no nā noi olakino mai ka makahiki 1980. Ua wehewehe ʻo Rosling, "ʻO kekahi o nā mea kanu mua i loaʻa i ke kālepa i hana ʻia me kēia mau mea i hana ʻia ma Tampere, a ʻo ia ka mea i hoʻomaka ai ka ABM Composite! ʻo ia kā mākou ʻoihana lapaʻau i kēia manawa".

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"He nui nā polymers biodegradable, bioabsorbable no nā implants." Ke hoʻomau nei ʻo ia, "akā, mamao loa ko lākou ʻano mīkini mai ka iwi maoli. Ua hiki iā mākou ke hoʻoikaika i kēia mau polymers biodegradable i mea e hāʻawi ai i ka implant i ka ikaika like me ka iwi maoli". Ua ʻike ʻo Rosling e hiki i ka lāʻau lapaʻau ArcBiox aniani fibers me ka hoʻohui ʻana o ABM ke hoʻomaikaʻi i nā waiwai mechanical o nā polymers PLLA biodegradable e 200% a 500%.

ʻO ka hopena, hāʻawi nā implants o ABM Composite i ka hana ʻoi aku ka maikaʻi ma mua o nā implants i hana ʻia me nā polymers i hoʻopaʻa ʻole ʻia, ʻoiai he bioabsorbable a hoʻoikaika i ka hoʻokumu ʻana a me ka ulu ʻana o ka iwi. Hoʻohana pū ʻo ABM Composite i nā ʻenehana hoʻokomo ʻana i ka fiber/strand no ka hōʻoia ʻana i ka hoʻonohonoho pono ʻana o ka fiber, me ka waiho ʻana i nā fibers ma ka lōʻihi holoʻokoʻa o ka implant, a me ke kau ʻana i nā fibers hou ma nā wahi nāwaliwali.

Nā noi hale a me nā ʻenehana

Me kāna ʻoihana ʻoihana olakino e ulu nei, ʻike ʻo ABM Composite e hiki ke hoʻohana ʻia nā polymers bio-based a biodegradable no nā lako kīhini, nā mea ʻoki a me nā mea ʻē aʻe o ka hale. "ʻO kēia mau polymers biodegradable maʻamau he mau waiwai mechanical maikaʻi ʻole ke hoʻohālikelike ʻia me nā plastics-based petroleum." Ua ʻōlelo ʻo Rosling, "Akā hiki iā mākou ke hoʻoikaika i kēia mau mea me kā mākou mau aniani biodegradable fibers, e hoʻolilo iā lākou i kahi koho maikaʻi loa i nā plastics kalepa i hoʻokumu ʻia i ka mōʻalihaku no ka nui o nā noi ʻenehana".

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ʻO ka hopena, ua hoʻonui ʻo ABM Composite i kāna ʻoihana ʻoihana ʻenehana, i kēia manawa e hoʻohana nei i 60 poʻe. "Ke hāʻawi nei mākou i nā hoʻonā hopena hope loa (EOL)." Wahi a Rosling, "ʻO kā mākou manaʻo waiwai ʻo ka hoʻokomo ʻana i kēia mau composites biodegradable i loko o nā hana compost ʻoihana kahi e lilo ai lākou i lepo." ʻAʻole e hoʻohaʻahaʻa ʻia i loko o kēia mau mea hoʻopuehu.

ʻO ArcBiox Fiber Composite

Ua hoʻomohala ʻo ABM Composite i nā ʻano like ʻole o nā pulu aniani ArcBiox X4/5 no nā noi hoʻohui, mainā pulu pōkolea me nā mea hoʻoheheʻe ʻia i kanā fiber mauno nā hana e like me ka textile a me ka pultrusion molding. Hoʻohui ka laulā ArcBiox BSGF i nā fiber glass biodegradable me nā resins polyester bio-based a loaʻa i nā māka ʻenehana maʻamau a me nā māka ArcBiox 5 i ʻae ʻia no ka hoʻohana ʻana i nā noi pili meaʻai.

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Ua noiʻi pū ʻo ABM Composite i nā ʻano polymers biodegradable a me ka bio-based me Polylactic Acid (PLA), PLLA a me Polybutylene Succinate (PBS). Hōʻike ke kiʻikuhi ma lalo nei pehea e hiki ai i nā pulu aniani X4/5 ke hoʻomaikaʻi i ka hana no ka hoʻokūkū ʻana me nā polymers maʻamau i hoʻoikaika ʻia me ka polypropylene (PP) a me ka polyamide 6 (PA6).

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Ua noiʻi pū ʻo ABM Composite i nā ʻano polymers biodegradable a me bio-based, me ka Polylactic Acid (PLA), PLLA a me Polybutylene Succinate (PBS). Hōʻike ke kiʻikuhi ma lalo nei pehea e hiki ai i nā pulu aniani X4/5 ke hoʻomaikaʻi i ka hana no ka hoʻokūkū ʻana me nā polymers maʻamau i hoʻoikaika ʻia me ka polypropylene (PP) a me ka polyamide 6 (PA6).

Ka lōʻihi a me ka hoʻopili

Inā biodegradable kēia mau composites, pehea ka lōʻihi o ia mau mea? "ʻAʻole e hoʻoheheʻe kā mākou mau aniani aniani X4/5 i loko o ʻelima mau minuke a i ʻole ka pō e like me ke kō, a ʻoiai e hoʻohaʻahaʻa ko lākou mau waiwai i ka manawa, ʻaʻole ia e ʻike ʻia." Wahi a Rosling, "No ka hoʻohaʻahaʻa maikaʻi ʻana, pono mākou i nā wela kiʻekiʻe a me ka haʻahaʻa no nā manawa lōʻihi, e like me ka mea i loaʻa i loko o ka vivo a i ʻole i loko o nā puʻu compost ʻoihana. No ka laʻana, ua hoʻāʻo mākou i nā kīʻaha a me nā kīʻaha i hana ʻia mai kā mākou mea ArcBiox BSGF, a hiki iā lākou ke kūpaʻa a hiki i ka 200 holoi holoi kīʻaha me ka nalowale ʻole o ka hana. Aia kekahi hoʻohaʻahaʻa o nā waiwai mechanical, ʻaʻole naʻe i kahi e palekana ʻole ai nā kīʻaha e hoʻohana ".

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Eia nō naʻe, he mea nui i ka wā e hoʻopau ʻia ai kēia mau composites i ka pau ʻana o ko lākou ola pono, e hoʻokō lākou i nā koi maʻamau e pono ai no ka compost, a ua hoʻokō ʻo ABM Composite i nā ʻano hoʻāʻo e hōʻoia i ka hoʻokō ʻana i kēia mau kūlana. "E like me nā kūlana ISO (no ka hoʻopili ʻana i ka ʻoihana), pono e hana ka biodegradation i loko o 6 mau mahina a me ka decomposition i loko o 3 mahina/90 mau lā". Wahi a Rosling, “ʻO ka hoʻoheheʻe ʻana, ʻo ia ka hoʻokomo ʻana i ka hāpana hoʻāʻo/huahana i loko o ka biomass a i ʻole ka compost. ma hope o 90 mau lā, nānā ka ʻenehana i ka biomass me ka hoʻohana ʻana i kahi kānana. ma hope o 12 pule, ma ka liʻiliʻi he 90 pākēneka o ka huahana e hiki ke hele ma kahi kānana 2 mm × 2 mm.

Hoʻoholo ʻia ka biodegradation ma ka wili ʻana i ka mea puʻupaʻa i loko o ka pauka a me ke ana ʻana i ka nui o ka CO2 i hoʻokuʻu ʻia ma hope o 90 mau lā. Hoʻololi kēia i ka nui o ke kalapona o ke kaʻina hana compost i wai, biomass a me CO2. "No ka hoʻokō ʻana i ka hoʻāʻo ʻana i ka ʻoihana composting, pono e hoʻokō ʻia ka 90 pākēneka o ka manaʻo 100 pākēneka CO2 mai ke kaʻina hana compost (e pili ana i ka ʻike kalapona)".

Wahi a Rosling, ua hoʻokō ʻo ABM Composite i nā koi decomposition a me biodegradation, a ua hōʻike nā hoʻāʻo i ka hoʻohui ʻana o kāna fiber aniani X4 e hoʻomaikaʻi maoli i ka biodegradability (e ʻike i ka papa ma luna), ʻo ia wale nō ka 78% no kahi hui PLA unreinforced, no ka laʻana. Ua wehewehe ʻo ia, "Akā, i ka wā i hoʻohui ʻia ai kā mākou 30% biodegradable glass fibers, ua hoʻonui ʻia ka biodegradation i 94%, ʻoiai ua mau ka maikaʻi o ka degradation rate".

ʻO ka hopena, ua hōʻike ʻo ABM Composite e hiki ke hōʻoia ʻia kāna mau mea e like me ka compostable e like me EN 13432. ʻO nā hoʻāʻo i hala i kāna mau mea a hiki i kēia lā, ʻo ia ka ISO 14855-1 no ka biodegradability aerobic hope loa o nā mea ma lalo o nā kūlana composting hoʻomalu, ISO 16929 no aerobic ka decomposition hoʻomalu, ISO DIN EN 13432 no nā koi kemika, a me OECD 208 no ka hoʻāʻo phytotoxicity, ISO DIN EN 13432.

Hoʻokuʻu ʻia ʻo CO2 i ka wā o ka hoʻopuehu ʻana

I ka composting, hoʻokuʻu maoli ʻia ka CO2, akā noho kekahi i ka lepo a hoʻohana ʻia e nā mea kanu. Ua aʻo ʻia ka compost no nā makahiki he nui, ma ke ʻano he kaʻina hana ʻenehana a ma ke ʻano he kaʻina hana hope-compost e hoʻokuʻu ana i ka CO2 liʻiliʻi ma mua o nā mea ʻē aʻe o ka hoʻolei ʻōpala, a ke manaʻo ʻia nei ka hoʻopuehu ʻana he kaʻina hana hoʻohaʻahaʻa i ke kaiapuni.

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ʻO ka Ecotoxicity ka hoʻāʻo ʻana i ka biomass i hana ʻia i ka wā o ke kaʻina compost a me nā mea kanu i ulu me kēia biomass. "ʻO kēia ka mea e hōʻoia i ka hoʻopili ʻana i kēia mau huahana ʻaʻole e pōʻino i nā mea kanu ulu." Wahi a Rosling. Eia hou, ua hōʻike ʻo ABM Composite i ka hoʻokō ʻana o kāna mau mea i nā koi biodegradation ma lalo o nā kūlana composting home, e koi pū ana hoʻi i ka 90% biodegradation, akā ma kahi o 12 mau mahina, i hoʻohālikelike ʻia me kahi manawa pōkole no ka hoʻopulapula ʻoihana.

Nā noi ʻoihana, hana, nā kumukūʻai a me ka ulu ʻana o ka wā e hiki mai ana

Hoʻohana ʻia nā mea hana a ABM Composite i nā noi kalepa, akā ʻaʻole hiki ke hōʻike ʻia ma muli o nā ʻaelike huna. "Ke kauoha nei mākou i kā mākou mau mea e kūpono i nā noi e like me nā kīʻaha, nā kīʻaha, nā pā, nā mea ʻoki a me nā pahu mālama meaʻai," wahi a Rosling, "akā, hoʻohana ʻia lākou ma ke ʻano he mea ʻokoʻa i nā plastic petroleum-based i loko o nā ipu hoʻonaninani a me nā mea hale nui. I kēia mau lā, ua kohoʻia kā mākou mau mea no ka hoʻohanaʻana i ka hanaʻana i nā mea i loko o nā mīkiniʻoihanaʻoihana nui e pono e pani i kēlā me kēia 2-12 wiki. Ua ʻike kēia mau ʻoihana ma ka hoʻohana ʻana i kā mākou X4 glass fiber reinforcement, hiki ke hana ʻia kēia mau ʻāpana mechanical me ke kūpaʻa lole e pono ai a hiki ke hoʻopuehu ʻia ma hope o ka hoʻohana ʻana. He hopena maikaʻi kēia no ka wā e hiki mai ana ke kū nei kēia mau ʻoihana i ka paʻakikī o ka hālāwai ʻana i nā lula hou o ke kaiapuni a me CO2.

Ua hoʻohui ʻo Rosling, "Ke ulu nei ka hoihoi i ka hoʻohana ʻana i kā mākou mau fiber mau i nā ʻano lole like ʻole a me nā mea ʻole i ulana ʻia e hana i nā mea hana no ka ʻoihana kūkulu. Ke ʻike nei mākou i ka hoihoi i ka hoʻohana ʻana i kā mākou mau mea biodegradable me ka bio-based akā non-biodegradable PA a i ʻole PP a inert thermoset material".

I kēia manawa, ʻoi aku ka maikaʻi o ka fiberglass X4/5 ma mua o ke aniani E, akā ʻoi aku ka liʻiliʻi o ka nui o ka hana, a ke ʻimi nei ʻo ABM Composite i nā manawa kūpono e hoʻonui ai i nā noi a hoʻomaʻamaʻa i kahi ramp-up a hiki i 20,000 tonnes / makahiki i ka ulu ʻana o ka noi. hiki ke kōkua i ka hōʻemi ʻana i nā kumukūʻai. ʻOiai, ʻōlelo ʻo Rosling, ʻaʻole i noʻonoʻo piha ʻia nā kumukūʻai e pili ana i ka hoʻomau ʻana a me nā koi hoʻoponopono hou. I kēia manawa, ke ulu nei ka wikiwiki o ka hoʻopakele ʻana i ka honua. "Ke koi nei ke kaiāulu no nā huahana bio-based." Ua wehewehe ʻo ia, "He nui nā mea hoʻoikaika e hoʻoikaika i nā ʻenehana recycling i mua, pono ka honua e neʻe wikiwiki i kēia a ke manaʻo nei au e hoʻonui wale ke kaiāulu i kāna koi no nā huahana bio-based i ka wā e hiki mai ana".

LCA a me ka pono hoomau

Wahi a Rosling, ʻo nā mea a ABM Composite e hōʻemi ana i ka hoʻokuʻu ʻia ʻana o ke kinoea ʻōmaʻomaʻo a me ka hoʻohana ʻana i ka ikehu hiki ʻole ke hoʻololi ʻia e 50-60 pākēneka o ka kilo. "Hoʻohana mākou i ka Environmental Footprint Database 2.0, ka ʻikepili GaBi accredited, a me ka helu LCA (Life Cycle Analysis) no kā mākou huahana e pili ana i ke ʻano i wehewehe ʻia ma ISO 14040 a me ISO 14044″.

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"I kēia manawa, i ka hiki ʻana o nā composites i ka hopena o ko lākou ola ʻana, pono ka nui o ka ikehu e hoʻopau a pyrolyse composite ʻōpala a me nā huahana EOL, a ʻo ka ʻoki ʻana a me ka compost he koho maikaʻi, a ʻo ia kekahi o nā kumu waiwai nui a mākou e hāʻawi ai. a ke hāʻawi nei mākou i kahi ʻano hana hou. Wahi a Rosling, “Ua hana ʻia kā mākou fiberglass mai nā ʻāpana mineral maoli i loaʻa i ka lepo. No laila, no ke aha ʻaʻole e hoʻopuehu i nā ʻāpana composite EOL, a i ʻole e hoʻoheheʻe i nā fibers mai nā composites hiki ʻole ke hoʻoheheʻe ʻia ma hope o ka puhi ʻana a hoʻohana iā lākou i mea hoʻomomona? He koho hana hou kēia o ka hoihoi honua maoli”.

 

 

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Ka manawa hoʻouna: Mei-27-2024